4300 Grove Ave
Gurnee, IL 60031
Phone: +1 (847) 244-2220
Toll-Free: +1 (800) 613-6979
Fax: +1 (847) 244-7335
email: moreinfo@tuxco.com

Hydraulic Cylinder Service Equipment


Full Line Benches Brochure

Features and Benefits

HCS-30 Hydraulic Cylinder Servicer

The Tuxco Model HCS-30 Hydraulic Cylinder Servicer includes a double acting torquer cylinder as well as our built-in, high speed hydraulic nut runner to make hydraulic cylinder repair jobs faster, easier, and safer than ever before. This model provides a technician with all of the tools that he needs to quickly repair tough and hard to handle hydraulic cylinders.

All of the functions of the HCS-30 are powered by a 5 HP, 3 Phase hydraulic power supply. Low voltage solenoid valves are activated by a six push button pendant control, which allows the operator to position himself in various positions around the servicer at his discretion. At the push of a button, a single operator can generate up to 30,000 lb-ft (4140 kg-m) of torque to loosen threaded glands and piston retaining nuts. Our built-in High Speed Hydraulic Nut Runner then provides 5,000 lb-ft (690 kg-m) of torque at 8 RPM to quickly remove the loosened gland or nut.

The HCS-30 is available certified

***Above Model Also Available as Complete Export Package***

Specification Table
Tuxco Model HCS-30
Torque Capacity 30,000 lb-ft (4140 kg-m)
Torquer Cylinder DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 22 ft. (6.7 m)
Max. Capacity Cylinder Diameter 16 in. (406.4 mm)
Max. Required Floor Space (Length) 26 ft. (7.9 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 9 ft. (2.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 5 HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (5.2 sec. / ft.)
Pendant Control YES
Extraction Force 14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE) YES

HCS-30 Hydraulic Cylinder Servicer Brochure
HCS-30 Hydraulic Cylinder Servicer Optional Accessories
HCS-30 Hydraulic Cylinder Servicer Footprint Drawing

HCS-40 Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-30, has identical features, but will handle cylinders to 26 feet (7.9 m) in length, 22 inches (558.8 mm) in diameter and provide 40,000 lb-ft (5520 kg-m) of available torque.

The HCS-40 makes disassembling and reassembling hydraulic cylinders easier than ever with its massive 40,000 lb-ft (5520 kg-m) of available torque and built-in High Speed Hydraulic Nut Runner. Rod extraction is a breeze with the 7.5 tons of extraction force. Typically used on large construction equipment and mining equipment, alike, the HCS-40 is the most versatile and economical model in the current Tuxco line of equipment.

Rest assured with a Tuxco HCS-40 Hydraulic Cylinder Servicer, you will be repairing hydraulic cylinder safer, faster, and more profitably then ever!

The HCS-40 is available certified

***Above Model Also Available as Complete Export Package***

The HCS-40 will service all current CAT® cylinders.

Specification Table
Tuxco Model HCS-40
Torque Capacity 40,000 lb-ft (5520 kg-m)
Torquer Cylinder DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 26 ft. (7.9 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Max. Required Floor Space (Length) 33 ft. (10.0 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 9 ft. (2.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 5 HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (13.5 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (5.2 sec. / ft.)
Pendant Control YES
Extraction Force 14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE) YES

HCS-40 Hydraulic Cylinder Servicer Brochure
HCS-40 Hydraulic Cylinder Servicer Optional Accessories
HCS-40 Hydraulic Cylinder Servicer Footprint Drawing

HCS-60 Hydraulic Cylinder Servicer

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted. Will service all current CAT® cylinders.

The HCS-60 is available certified

***Above Model Also Available as Complete Export Package***

The HCS-60 will service all current CAT® cylinders.

Specification Table
Tuxco Model HCS-60
Torque Capacity 60,000 lb-ft (8280 kg-m)
Torquer Cylinder (2) BOTH DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 24 ft. (7.3 m)
Max. Capacity Cylinder Diameter 20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length) 32 ft. (9.8 m)
Max. Required Floor Space (Width) 5 ft. (1.5 m)
Max. Required Air Space 11 ft. (3.4 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 7˝ HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14.0 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (4.0 sec. / ft.)
Pendant Control YES
Extraction Force 14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE) YES

HCS-60 Hydraulic Cylinder Servicer Brochure
HCS-60 Hydraulic Cylinder Servicer Optional Accessories
HCS-60 Hydraulic Cylinder Servicer Footprint Drawing

HCS-60-L Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® EX-1800 and EX-3500 Boom Cylinders.

The HCS-60-L is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted.

The HCS-60-L is available certified

***Above Model Also Available as Complete Export Package***

The HCS-60-L will service all current CAT® cylinders.

Specification Table
Tuxco Model HCS-60-L
Torque Capacity 60,000 lb-ft (8280 kg-m)
Torquer Cylinder (2) BOTH DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 34 ft. (10.4 m)
Max. Capacity Cylinder Diameter 20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length) 43 ft. (13.1 m)
Max. Required Floor Space (Width) 5 ft. (1.5 m)
Max. Required Air Space 12 ft. (3.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 7˝ HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14.0 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (4.0 sec. / ft.)
Pendant Control YES
Extraction Force 14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE) YES

HCS-60-L Hydraulic Cylinder Servicer Brochure
HCS-60-L Hydraulic Cylinder Servicer Optional Accessories
HCS-60-L Hydraulic Cylinder Servicer Footprint Drawing

HCS-2520 Hydraulic Cylinder Servicer

The HCS-2520 utilizes compressed air to provide hydraulic power and thus requires no electricity to operate. This model is an excellent, low-cost hydraulic cylinder servicer that would prove to be a productive addition to any hydraulic repair facility.

The HCS-2520 will produce up to 25,000 lb-ft (3450 kg-m) of torque to remove threaded glands and piston retaining nuts, powered solely by an air/hydraulic system. It is designed to service cylinders up to 26 feet (7.9 m) in extended length, with diameters up to 22 inches (558.8 mm). The machine utilizes spring return, single acting hydraulic rams to provide high torque and high rod extraction force. It will service a wide range of cylinder sizes where maximum speed is not a primary concern.

This model has proven to be extremely successful in countless installations throughout the world, particularly where 3 phase power is not an option, as well as where volatile atmospheres exist. The HCS-2520 also can be easily mounted on mobile hydraulic repair vehicles, to break down cumbersome cylinders that need to be repaired in the field. This feature alone has made the HCS-2520 ideal for hydraulic repair markets in areas such as the Middle East and Russia/Siberia.

The HCS-2520 is available certified

***Above Model Also Available as Complete Export Package***

The HCS-2520 will service all current CAT® cylinders.

Specification Table
Tuxco Model HCS-2520
Torque Capacity 25,000 lb-ft (3450 kg-m)
Torquer Cylinder SINGLE ACTING/ SPRING RETURN
Max. Capacity Cylinder Length (Extended) 26 ft. (7.9 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Max. Required Floor Space (Length) 30 ft. (9.2 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 10 ft. (3.0 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Power Required SHOP AIR
Horsepower N/A
Nut Runner Torque N/A
Nut Runner Speed N/A
Built-In Spanner Wrench YES
Access Required FRONT & REAR
Torquer Stroke Speed 10 in. STROKE (29 sec. / ft.)
Rod Extraction/Installation Speed 14 in. STROKE (33 sec. / ft.)
Pendant Control NO
Extraction Force 9,900 lbs. (44.1 kN)
Available Conformite Europeen (CE) YES

HCS-2520 Hydraulic Cylinder Servicer Brochure
HCS-2520 Hydraulic Cylinder Servicer Optional Accessories

HCS-25-LS Hydraulic Cylinder Servicer

The HCS-25-LS features an electric/hydraulic power supply which allows for faster extraction/insertion of piston rods while repairing and rebuilding hydraulic cylinders. Paired with 25,000 lb-ft (3450 kg-m) of available torque to service threaded glands and piston retaining nuts, this machine will repair more hydraulic cylinders, faster, resulting in higher profits on all of your hydraulic cylinder repair jobs.

The HCS-25-LS uses a 2 HP, single phase hydraulic power supply, to operate a 48 inch (1219.2 mm) double acting indexing cylinder. A hydraulic cylinder rod eight feet in length can be removed from a barrel in less than 90 seconds. The machine is designed to service hydraulic cylinders to an extended length of 22 feet (6.7 m), with up to a 16 inch (406.4 mm) diameter.

An ideal, entry level hydraulic cylinder repair bench, this model is not only affordable, but offers a fast return on investment. With a HCS-25-LS, repair facilities can count on safer, faster, and more profitable repairs. Hundreds of these models are in daily use by electric utilities, municipal garages, construction companies, equipment rental facilities, and others.

The HCS-25-LS is available certified

***Above Model Also Available as Complete Export Package***

Specification Table
Tuxco Model HCS-25-LS
Torque Capacity 25,000 lb-ft (3457.5 kg-m)
Torquer Cylinder SINGLE ACTING
Max. Capacity Cylinder Length (Extended) 22 ft. (6.7 m)
Max. Capacity Cylinder Diameter 16 in. (406.4 mm)
Max. Required Floor Space (Length) 23 ft. (7.0 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 10 ft. (3.0 m)
Power Required SHOP AIR & SINGLE PHASE POWER
Horsepower 2 HP
Nut Runner Torque N/A
Nut Runner Speed N/A
Built-In Spanner Wrench YES
Access Required FRONT & REAR
Torquer Stroke Speed 10 in. STROKE (29 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (7.6 sec. / ft.)
Pendant Control NO
Extraction Force 8,300 lbs. (36.9 kN)
Available Conformite Europeen (CE) YES

HCS-25-LS Hydraulic Cylinder Servicer Brochure
HCS-25-LS Hydraulic Cylinder Servicer Optional Accessories
HCS-25-LS Hydraulic Cylinder Servicer Footprint Drawing

RGS-310 – PISTON ROD GUIDED SPANNER WRENCH

When corrosion, cylinder distortion, or thread compounds make threaded cylinder head removal a time consuming job, technicians resort to cutting away the barrel, cutting the gland, torch heating or using a hammer and punch.

Now there is a spanner wrench useable in shop or field that makes high torque threaded gland head removal quick, easy and much safer because it won’t slip and it won’t damage the rod, head or its spanner slots or holes.

The RGS-310 attached to the piston rods from 1.00” to 3.10” in diameter. The piston rod is protected by built-in nylon pads. A simple adjustment centers the wrench on the head. The appropriate slot or pin dies engage the head and follow it out as it is unscrewed.

If you are tired of time consuming struggles with threaded cylinder head glands, the unique, new RGS-310 will make life a lot easier. And if you are tired of broken spanners, slipping chain wrenches and damaged threaded glands, the tool room quality RGS-310 will end the problems for good. It is heat treated to RC 32-38 for maximum strength.

RGS-310 – PISTON ROD GUIDED SPANNER WRENCH Brochure


Inside Tuxco Corporation

For more than a half century, four generations of our family have designed, patented, and manufactured service tools and equipment to help keep the machinery of industry working. Tuxco's wide array of innovative products includes hydraulic system service equipment, hydraulic off-the-road tire service equipment, and military ground support equipment.

For over 65 years, Tuxco Corporation has proven itself as the industry leader in the equipment repair field. Customers have come to find our high quality, leading edge products, supported by effective technical service resources are unmatched anywhere else in the world. With many years of valuable technical experience, our emphasis on customer service and our well equipped training facility that offers hands-on training, our customers get the product support they have the right to expect.