Products

HCS-40 Hydraulic Cylinder Servicer
HCS-40 Bench
HCS-40 Bench
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This model is essentially the same as the HCS-30, has identical features, but will handle cylinders to 26 feet (7.9 m) in length, 22 inches (558.8 mm) in diameter and provide 40,000 lb-ft (5520 kg-m) of available torque.

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Description
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Description

The HCS-40 will service all current CAT® cylinders.

The HCS-40 is available certified certified logo

This model is essentially the same as the HCS-30, has identical features, but will handle cylinders to 26 feet (7.9 m) in length, 22 inches (558.8 mm) in diameter and provide 40,000 lb-ft (5520 kg-m) of available torque. The HCS-40 makes disassembling and reassembling hydraulic cylinders easier than ever with its massive 40,000 lb-ft (5520 kg-m) of available torque and built-in High Speed Hydraulic Nut Runner. Rod extraction is a breeze with the 7.5 tons of extraction force. Typically used on large construction equipment and mining equipment, alike, the HCS-40 is the most versatile and economical model in the current Tuxco line of equipment. Rest assured with a Tuxco HCS-40 Hydraulic Cylinder Servicer, you will be repairing hydraulic cylinder safer, faster, and more profitably then ever!

THIS MODEL IS AVAILABLE AS A COMPLETE EXPORT PACKAGE

Specifications
Tuxco ModelHCS-40
Torque Capacity40,000 lb-ft (5520 kg-m)
Torquer CylinderDouble Acting
Max. Capacity Cylinder Length (Extended)26 ft. (7.9 m)
Max. Capacity Cylinder Diameter22 in. (558.8 mm)
Max. Required Floor Space (Length)33 ft. (10.0 m)
Max. Required Floor Space (Width)3 ft. (.9 m)
Max. Required Air Space9 ft. (2.7 m)
Power RequiredAll Voltage 50/60HZ/3 Ph
Horsepower5 HP
Nut Runner Torque5,000 lb-ft (690 kg-m)
Nut Runner Speed8 RPM
Built-In Spanner WrenchYes
Access RequiredFront
Torquer Stroke Speed10 in. Stroke (13.5 sec. / ft.)
Rod Extraction/Installation Speed48 in. Stroke (5.2 sec. / ft.)
Pendant ControlYes
Extraction Force14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE)Yes
Downloads
PDF FILE ICON HCS-40 Hydraulic Cylinder Servicer BrochurePDF FILE ICON HCS-40 Optional Accessories PDF FILE ICON HCS-40 Footprint Drawing
HCS-30 Hydraulic Cylinder Servicer
HCS-30 Bench

The Tuxco Model HCS-30 Hydraulic Cylinder Servicer includes a double acting torquer cylinder as well as our built-in, high speed hydraulic nut runner to make hydraulic cylinder repair jobs faster, easier, and safer than ever before. This model provides a technician with all of the tools that he needs to quickly repair tough and hard to handle hydraulic cylinders.

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Description
Specifications
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Description

The HCS-30 is available certified certified logo

The Tuxco Model HCS-30 Hydraulic Cylinder Servicer includes a double acting torquer cylinder as well as our built-in, high speed hydraulic nut runner to make hydraulic cylinder repair jobs faster, easier, and safer than ever before. This model provides a technician with all of the tools that he needs to quickly repair tough and hard to handle hydraulic cylinders.

All of the functions of the HCS-30 are powered by a 5 HP, 3 Phase hydraulic power supply. Low voltage solenoid valves are activated by a six push button pendant control, which allows the operator to position himself in various positions around the servicer at his discretion. At the push of a button, a single operator can generate up to 30,000 lb-ft (4140 kg-m) of torque to loosen threaded glands and piston retaining nuts. Our built-in High Speed Hydraulic Nut Runner then provides 5,000 lb-ft (690 kg-m) of torque at 8 RPM to quickly remove the loosened gland or nut.

THIS MODEL IS AVAILABLE AS A COMPLETE EXPORT PACKAGE

Specifications
Torque Capacity30,000 lb-ft (4140 kg-m)
Torquer CylinderDouble Acting
Max. Capacity Cylinder Length (Extended)22 ft. (6.7 m)
Max. Capacity Cylinder Diameter16 in. (406.4 mm)
Max. Required Floor Space (Length)26 ft. (7.9 m)
Max. Required Floor Space (Width)3 ft. (.9 m)
Max. Required Air Space9 ft. (2.7 m)
Power RequiredAll Voltage 50/60HZ/3 Ph
Horsepower5 HP
Nut Runner Torque5,000 lb-ft (690 kg-m)
Nut Runner Speed8 RPM
Built-In Spanner WrenchYes
Access RequiredFront
Torquer Stroke Speed10 in. Stroke (14 sec. / ft.)
Rod Extraction/Installation Speed48 in. Stroke (5.2 sec. / ft.)
Pendant ControlYes
Extraction Force14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE)Yes
Downloads
PDF FILE ICON HCS-30 Hydraulic Cylinder Servicer BrochurePDF FILE ICON HCS-30 Hydraulic Cylinder Servicer Optional Accessories PDF FILE ICON HCS-30 Hydraulic Cylinder Servicer Footprint Drawing
RGS-325 Piston Rod Guided Spanner Wrench
RGS-325 Piston Rod Guided Spanner Wrench
RGS-325 Spanner Wrench Front
RGS-325 Spanner Wrench Rear
Pin Holder Slots
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When corrosion, cylinder distortion, or thread compounds make threaded cylinder head removal a time consuming job, technicians resort to cutting away the barrel, cutting the gland, torch heating or using a hammer and punch. Now there is a spanner wrench useable in shop or field that makes high torque threaded gland head removal quick, easy and much safer because it won’t slip and it won’t damage the rod, head or its spanner slots or holes.

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Description

The RGS-325 attaches to piston rods from 1.00” to 3.25” in diameter. The piston rod is protected by built-in nylon pads and HDPE rest. A simple adjustment centers the wrench on the head. The appropriate slot or pin dies engage the head and follow it out as it is unscrewed.

If you are tired of time consuming struggles with threaded cylinder head glands, the unique, new RGS-325 will make life a lot easier. And if you are tired of broken spanners, slipping chain wrenches and damaged threaded glands, the tool room quality RGS-325 will end the problems for good. It is heat treated to RC 52 for maximum strength.

Specifications
Maximum Capacity Rod Diameter3.25 in. (82.55 mm)
Maximum Capacity Cylinder Barrel Diameter9.0 in. (228.6 mm)
Minimum Capacity Rod Diameter1.0 in. (25.4 mm)
Spanner Holes/SlotsWill Accommodate In Both Front & Side of Gland
Spanner Holes/Slots ConfigurationEither 90° or 120° Configurations
Spanner Pin Material4140 (RC 52)
Spanner Sizes (Pins).1875 in. (4.76 mm) / .250 in. (6.35 mm) / .3125 in. (7.94 mm) / .375 in. (9.53 mm) / .4375 in. (11.11 mm)
Spanner Sizes (Slots).250 in. (6.35 mm) / .375 in. (9.53 mm) / .500 in. (12.7 mm)
Downloads
PDF FILE ICON RGS-325 Piston Rod Guided Spanner Wrench Brochure
HCS-60 Hydraulic Cylinder Servicer
HCS-60 Bench

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts.

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Specifications
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Description

The HCS-60 is available certified certified logo

The HCS-60 will service all current CAT® cylinders.

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted. 

Model also available as Complete Export Package

Specifications
Tuxco ModelHCS-60
Torque Capacity60,000 lb-ft (8280 kg-m)
Torquer Cylinder(2) Both double acting
Max. Capacity Cylinder Length (Extended)24 ft. (7.3 m)
Max. Capacity Cylinder Diameter20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length)32 ft. (9.8 m)
Max. Required Floor Space (Width)5 ft. (1.5 m)
Max. Required Air Space11 ft. (3.4 m)
Power RequiredAll Voltage 50/60HZ/3 Ph
Horsepower7½ HP
Nut Runner Torque5,000 lb-ft (690 kg-m)
Nut Runner Speed8 RPM
Built-In Spanner WrenchYes
Access RequiredFront
Torquer Stroke Speed10 in. Stroke (14.0sec. / ft.)
Rod Extraction/Installation Speed48 in. Stroke (4.0 sec. / ft.)
Pendant ControlYes
Extraction Force14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE)Yes
Downloads
PDF FILE ICON HCS-60 Hydraulic Cylinder Servicer BrochurePDF FILE ICON HCS-60 Optional AccessoriesPDF FILE ICON HCS-60 Footprint Drawing
HCS-60-L Hydraulic Cylinder Servicer
HCS-60-L bench
HCS-60-L bench
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This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® EX-1800 and EX-3500 Boom Cylinders.

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Description

The HCS-60-L is available certified certified logo

The HCS-60-L will service all current CAT® cylinders

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® EX-1800 and EX-3500 Boom Cylinders.

The HCS-60-L is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted.

This model also available as a complete export package

Specifications
Tuxco ModelHCS-60-L
Torque Capacity60,000 lb-ft (8280 kg-m)
Torquer Cylinder(2) Both Double Acting
Max. Capacity Cylinder Length (Extended)34 ft. (10.4 m)
Max. Capacity Cylinder Diameter20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length)43 ft. (13.1 m)
Max. Required Floor Space (Width)5 ft. (1.5 m)
Max. Required Air Space12 ft. (3.7 m)
Power RequiredAll Voltage 50/60HZ/3 Ph
Horsepower7½ HP
Nut Runner Torque5,000 lb-ft (690 kg-m)
Nut Runner Speed8 RPM
Built-In Spanner WrenchYes
Access RequiredFront
Torquer Stroke Speed10 in. Stroke (14.0 sec. / ft.)
Rod Extraction/Installation Speed48 in. Stroke (4.0 sec. / ft.)
Pendant ControlYes
Extraction Force14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE)Yes
Downloads
PDF FILE ICON HCS-60-L Hydraulic Cylinder Servicer BrochurePDF FILE ICON HCS-60-L Optional AccessoriesPDF FILE ICON HCS-60-L Footprint Drawing
HCS-2520 Hydraulic Cylinder Servicer
HCS-2520 Bench

The HCS-2520 utilizes compressed air to provide hydraulic power and thus requires no electricity to operate. This model is an excellent, low-cost hydraulic cylinder servicer that would prove to be a productive addition to any hydraulic repair facility.

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Description
Specifications
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Description

The HCS-2520 is available certified certified logo

The HCS-2520 will service all current CAT® cylinders

The HCS-2520 utilizes compressed air to provide hydraulic power and thus requires no electricity to operate. This model is an excellent, low-cost hydraulic cylinder servicer that would prove to be a productive addition to any hydraulic repair facility.

The HCS-2520 will produce up to 25,000 lb-ft (3450 kg-m) of torque to remove threaded glands and piston retaining nuts, powered solely by an air/hydraulic system. It is designed to service cylinders up to 26 feet (7.9 m) in extended length, with diameters up to 22 inches (558.8 mm). The machine utilizes spring return, single acting hydraulic rams to provide high torque and high rod extraction force. It will service a wide range of cylinder sizes where maximum speed is not a primary concern.

This model has proven to be extremely successful in countless installations throughout the world, particularly where 3 phase power is not an option, as well as where volatile atmospheres exist. The HCS-2520 also can be easily mounted on mobile hydraulic repair vehicles, to break down cumbersome cylinders that need to be repaired in the field. This feature alone has made the HCS-2520 ideal for hydraulic repair markets in areas such as the Middle East and Russia/Siberia.

This model also available as a complete export package

Specifications
Tuxco ModelHCS-2520
Torque Capacity25,000 lb-ft (3450 kg-m)
Torquer CylinderSingle Acting / Spring Return
Max. Capacity Cylinder Length (Extended)26 ft. (7.9 m)
Max. Capacity Cylinder Diameter22 in. (558.8 mm)
Max. Required Floor Space (Length)30 ft. (9.2 m)
Max. Required Floor Space (Width)3 ft. (.9 m)
Max. Required Air Space10 ft. (3.0 m)
Max. Capacity Cylinder Diameter22 in. (558.8 mm)
Power RequiredShop Air
HorsepowerN/A
Nut Runner TorqueN/A
Nut Runner SpeedN/A
Built-In Spanner WrenchYes
Access RequiredFront & Rear
Torquer Stroke Speed10 in. Stroke (29 sec. / ft.)
Rod Extraction/Installation Speed14 in. Stroke (33 sec. / ft.)
Pendant ControlNo
Extraction Force9,900 lbs. (44.1 kN)
Available Conformite Europeen (CE)Yes
Downloads
PDF FILE ICON HCS-2520 Hydraulic Cylinder Servicer BrochurePDF FILE ICON HCS-2520 Optional Accessories